Wednesday, November 11, 2009

Wedding Home Brew Recap

Things I Learned Brewing My Own Beer for my recent Halloween Wedding Festival.

~ More is more. I supplemented my 4 cases of Wedding Ale with a keg of Yuengling Lager and a keg of Sam Adams Octoberfest. Still ran out of beer. Know your guests. If they're beer drinkers, OVERESTIMATE. 'Cause even though it's Halloween and plenty of folks are DRESSED like Jesus, nobody's actually able to turn Franzia into Chimay. Too much beer leftover? Best. Problem. Ever.
~ If you're labelling your beer, do it before you cold-condition. It's much easier putting stickers on room-temperature bottles, than moist dewey cold ones. By the way, labelled home brew is fun times. You already put in most of the work, spring the extra stop at kinkos to get a few hundred personalized stickers printed (special thanks to Andrea at Pensauken's CRW Graphics for ours!).

~ Bottling. A notorious stingeball, I prefer using empties rather than purchasing plastic bombers. Best way to clean them: set your dishwasher to sanitize and grab a nap. Between you and me... if you don't have a special sanitize setting, Flying Fish's Andy Newell told me once that any old very hot, thorough dishwasher cycle will be fine (BTW thanks Andy for those three cases of empties from FF!). No dishwasher (like me)? Soak your empties in an oxyclean bath overnight (emphasis on overnight if you want the old labels and stickiness to peel off like butter) and then use the trendy no-rinse iodine solutions.

~ Sanitation. I had a few panic attacks when I spilled airlock water into the fermenter (once for each batch... gooood) and I called fellow Beeraholic Greg Heller-Labelle for a pep-talk. Careful when moving your fermenter after the air-lock is in place. Lift from the bottom if you can, because lifting from the sides of the full container will create suction, syphoning in some unsanitized, room-exposed water. If you have to lift from the side (as I imagine many of us un-excercized beer-drinkers do), take the airlock off and think clean thoughts till transportation is done (depending on how much dust or cat-hair your storage rooms have hanging in suspension, use your discretion). A spray-bottle filled with no-rinse iodine solution is a handy thing to have handy at ALL times (thanks to Paul Lukin for that gem!). It's fun to OCD over your wort and keep things as sterile as a futuristic moon-colony. But when it all comes down to it--at the amateur level, anyway--Greg Hells-Bells said it best whilst calming me down on the phone: "If all the ingredients are there, it's basically gonna taste like beer. Remember, for hundreds of years, beer was fermented in giant open vats. And that was good enough for the Germans--for whom NOTHING is good enough!"

Special thanks to all who helped on the Wedding Ales, Nick and Stev for bottling, George at Home Sweet Homebrew for the recipes... And anyone who lent a hand in our particularly festive style of nuptials. And thanks to Beer. You really made my marriage something special!

Saturday, October 24, 2009

Bottling, Brewpub Style

Last week, I was given the opportunity to help my local brewery, the Allentown and Bethlehem Brew Works, help bottle their GABF medal-winning Christmas Ale, the Rude Elf's Reserve. Since Beau, the brewmaster there, is overworked, and since it seemed like a fun thing to do on a Friday morning, I decided to go and give it a shot.

Now, if you've ever seen a TV special, or taken a tour of a well-funded craft brewery, you've probably got images in your head of gleaming stainless steel and aluminum machines filling, moving, and stamping bottles before slapping labels on them, dozens at a time, while devoted brewery employees stand around, fix things, and watch for the first signs of quality control issues.

Keep that in your mind.

I got the job of "guy who pushes the cart full of filled, corked bottles over to the packaging table and washes it off with a hose." Needless to say, this is an important and difficult job. Nick, who spent most of the time working the automatic corker, puts his bottles on a cart. When the cart is sufficiently full or the packaging table people have bored looks on their face, I have to swap carts and hose the bottles down. Easy enough, right?

If you've never bottled beer, you may not know that it's a wet process. There's water in a lot of places, because you wash the bottles a few times. So these aforementioned carts get pretty wet, leading to something I dubbed "the hydroplane effect." You've got a few dozen bottles on a wet cart, you have to swap the cart out between Nick's corking (more on that timing in a second), so you push it out quickly over to the drain area. The bottles, being familiar with Newtonian physics, experience force to start and then stop the cart's movement, and so slide on the thin layer of water around the cart. Needless to say, breaking a bottle would be bad. So it becomes a little more delicate of a ballet than you might think. Also, we're in a space that's maybe 20 feet wide by 50 feet long, or about the size of your average one-bedroom apartment, with about 12 people in it working large pieces of machinery.

The Brew Works has a bottling line that they bought from Old Lehigh Brewery, which folded about six years ago. It wasn't new when they bought it. As you can see from the image at left (from left, brewmaster Beau Baden, and owner/brothers Jeff and Rich Fegley) it's like a big cone that rotates. The process works like this:

A couple guys grab about a dozen bottles from the palette of empties. They wash them out, then hand them over to the automated bottle-feeding mechanism, named Beau. Beau puts the bottles into the machine, which supposedly fills them to a uniform point by the time the bottles make a full circle, when Beau takes them off and puts them on a table for Nick, who corks them using the automated corker you can see me using in the image at right, and then puts them on the aforementioned cart. When the bottles are washed, they are passed over to the packaging table to be caged (those wire things over the corks on pretty bottles of beer). You probably imagine that those cages are put on by a machine, and you're right; our machines' names were Josh and Justin. They had drills duct taped to hooks, which twist cages tight, one at a time. Yeah.

There's about 144 cases on a palette, so figure we planned on around 1800 bottles in about three hours. 600 bottles an hour means about 10 bottles per minute, so when it runs at peak capacity, we're seeing a bottle every six seconds. Not bad, but if the guy who pushes the cart screws it up and Nick doesn't have a place to put the corked bottles, the whole thing slows down. Likewise, if Nick has to put more corks in the machine, or if Josh and Justin need to grab some coffee, or if the guy who was supposed to clear the trash from broken down palettes (also me) doesn't get to it in time, the works can be gummed up easily.

To the right, you can see the state of the artpackaging apparatus. (from left: Josh, Mike Fegley, Brendan, and Justin) Those things in front are piles of wire cages, and the things Josh and Justin are using are the drills with hooks on them.

So just imagine what happens when the machine, which fills and shuts off according to pressure (not volume), has some foam issues, and so every bottle has to make the rounds twice in the machine before being filled.

Yeah.

The labeling system was every bit as automated; after we finished bottling, a bunch of us went to the basement where we put labels on a palette of bottles (see picture below for a sense of how many that is). Tip: Start in the middle, then smooth your way to the outside. If that sounds like a lot of bottles to hand-label, I can tell you that it's one of those things that you get the hang of after a while, and also one of those things with which beer helps.

This is just a very brief description of one of the many challenges that small craft breweries face when trying to get delicious beer into your gullet. Not everyone has the resources of a Dogfish Head; in fact, only a few places do. And those things matter when it comes to how you can sell your beer. Add in state laws, distribution networks, sales staffs, and quality control issues, and you can see why they say brewing is a labor of love. Also, you can gain a lot of respect for contract breweries like Lion.

So if you get up to the Brew Works (possibly for their beer festival Nov. 7) and grab a bottle of the Rude Elf's or the Hopsolutely Double IPA, you are grabbing a bottle that about a dozen people contributed to in packaging alone. And you're probably going to drink it in an hour or less, all by yourself. Enjoy.

~posted by Greg Heller-Labelle

Monday, October 19, 2009

Allagash Night @ Monks on Monday

Monday, OCT 26 starting at 11:30am, Monk's Cafe (16th and Spruce) will have the following Allagash beers:

ON DRAFT
Allagash Black - Belgian-style Sout
Allagash Confluence - American Wild Ale (Belgian Yeast & Brettanomyces)
Allagash Interlude - French Oak Barrel aged Saison w/Brett
Allagash Odyssey - Amercian Oak Aged Dark Wheat
Allagash Victoria - Belgian yeast & Chardonnay grapes
Allagash White - the definitive Belgian-Style Wit made in the US
IN BOTTLE
Allagash Black (25oz) belgian-style stout
Allagash Curieux (25oz) bourbon barrel aged
Allagash Fluxus 2009 (25oz) saison w/sweet potato
Allagash Four (25oz) 4 hops/4 malts/4 yeasts
Allagash Grand Cru 2008 (25oz) winter ale w/spices (**They are not making the Grand Cru in 2009 & this is Monk's last case from the 2008 vintage.)
Allagash Hugh Malone (25oz) triple addition of hops
Allagash Triple Reserve (25oz) belgian-style triple
Allagash Victor 2008 (25oz) w/red chancellor grapes
Allagash Victor 2009 (25oz) w/red chancellor grapes
Allagash Victoria (25oz) w/chardonnay grapes Allagash White

Wednesday, October 14, 2009

On Tap Beer in Philly 10-14-09

Jose Pistola's (263 S 15th St.)
Allagash Triple
Bell’s Two Hearted IPA
Pennichuck Chief’s Imperial IPA
Southampton IPA
Troegs Sunshine Pils
Yards Brawler
Schneider Aventinus
Lindeman Framboise
Blanches de Bruxelles
Ace Pear Cider

P.O.P.E. (1501 Passyunk Ave)
Gritty McDuff's Black Fly Nitro Stout
Moylan's Hopsickle
Yard's Cape of Good Hope IPA
Founders Breakfast Stout
General LaFayette Marquis De Lafayette
Dick's IPA
Ithaca Outdoor Ale
St. Somewhere Pays Du Soleil
New Holland Ichabod Pumpkin
Doc's Apple Cider
Sinebrychoff Porter
PBC Kenzinger
Cisco Grey Lady
Sly Fox Oktoberfest

Local 44 (4333 Spruce St.)
Lagunitas Lucky 13
SlyFox Octoberfest
Victory Prima Pils
Southampton Tripel
Ommegang Witte
St. Druon
Franziskaner DunkleWeisse
Southampton Pumpkin Ale
Sierra Nevada Anniversary
Great Lakes Dortmunder
Bell's Pale Ale
PBC Kenzinger
Maredsous 8
St. Feuillien Saison
Tröegs Dead Reckoning
Sly Fox O'Reilly's Stout
Arcadia Hop Mouth
Stone Levitation
On Cask: Yards ESA
On Cask: Bear Republic XP Pale Ale


South Philly Tap Room (1509 Mifflin St.)
Lancaster Milk Stout
Founders Cerise
Docs Apple Cider
Lost Abbey Red Barn
Lefthand Oktoberfest
PBC Kenzinger
PBC Joe Porter
Sly Fox Saison Vos
Port Brewing High Tide
Russian River Pliny the Elder
Founders Barrel-Aged Rye Porter
The Livery Maillot Jaune
Lagunitas A Little Sumpin' Extra
On Cask: Victory Hop Devil


McGillin's Alehouse (1310 Drury St.)
McGillin's 1860 IPA
Flying Fish Farmhouse Ale
Yards Brawler
Yards Philly Pale Ale (PPA)
Dogfish Head 60 Min IPA
PBC Walt Wit
Victory Golden Monkey
PBC Fleur de Lehigh
Troeg's Sunshine Pils
Ithaca Apricot Wheat
Riverhorse Summer Blonde Ale
Original Sin Hard Cider
Ommegang Rare Vos
Sixpoint Righteous Rye
Brooklyn Cuvee de Cardoz
Magic Hat Lucky Cat
Appalachian Abbey Roade
Sly Fox Royal Weisse

Wednesday, October 7, 2009

News From Great American Beer Festival



“According to the Guinness Book of World Records®, there is no other place on earth where a beer aficionado can find more beers on tap.” – Great American Beer Festival FAQ

The first thing to know about the Great American Beer Festival is that it is not exactly a beer festival. Of course it technically is, but it has about as much in common with your standard metropolitan beer festival as the Philadelphia Auto show has with your neighborhood Ford dealer. The GABF is an industry event, first and foremost, and while there are plenty of people there to get drunk on delicious and new beer, the vast majority of people there have some ulterior motive, from finding new beers to increase their profile on Ratebeer to corralling new breweries to join their art exhibit (like yours truly). The crowd of 49,000 people is almost all “beer people.” One GABF vet I talked to said that he believes the down economy has trimmed even more of the people looking to get drunk, and that made sense to me.

So you’re in a giant room with thousands of people who work, live, or play in the craft beer industry.

There are more beers there – 2,000 – than you could ever hope to try. Seriously. Even if you got tickets to all four sessions, each of which lasts about five hours, you’d have to have one sample 100 beers every hour to try them all, and even if that were anatomically possible, it’s definitely not logistically possible. Certain breweries (e.g. Dogfish Head, New Glarus) have lines that top 20 minutes to get your 1 oz tasting.

So you have to pick and choose, and you have to get comfortable with the idea that you will never try all of the beer.

The event is always in Denver, and it is not inexpensive to send beer out, so the event has a definite West-Coast bias. That’s exciting for those of us from the East Coast, because that means there’s lots of beer we can’t get at home. It also means there are a lot of breweries you’ve never heard of, and will never be able to find again.

So, to recap: You’re in an enormous room, surrounded by all of the beer you’ve never had, and know only that you can’t try all of it.

Still, after three sessions and a lot of talking to various people both at the festival and in the surrounding events, it’s possible to get a good sense of the breweries and what’s generating the most conversation.

Golden Hills Brewery is basically one guy, Graydon Brown, in Avery Heights, WA. He came and poured two light beers that I would never have tried had I not met him. I can say with confidence that his light beers have the best body and finish of any low-abv beers I’ve ever had. It’s not even right to call them light, but one was an amber lager and the other was a pilsner. The thing Brown is doing differently is that he is competing on process. People haven’t changed much about brewing methods in the past 5,000 years or so, but Brown says he has a proprietary patent-pending process that not only changes the character of the beer, but allows it to age in one-third the time. He also says he would never sell it to a macrobrewery unless he was sure it would be employed. The business side of me remains deeply skeptical that the deep pockets of A-B/Inbev, MillerCoors, et al. will let a truly revolutionary process stay in the hands of a small brewer, but I hope I’m wrong. Whatever the process, its result is the most distinctive light beer you will ever have, and is worth seeking out if you can find it.

Cambridge Brewing Co. makes normal beer, but they did not bring any of them to GABF. Instead, they brought five ridiculously interesting brews, all of which were complex, different, and delicious. I would have rated four of the beers five-star, with the other one being four stars. Also, they had great names: Arquebus (“summer barleywine”), Sgt. Pepper’s (a blonde with four types of peppercorns), The Wind Cried Mary (“heather ale”) and Benevolence (a rich dark beer with dates and spices). It was the best booth I hit in the three days of the festival, and it’s in relatively nearby Cambridge, Mass.

Barley Brothers in Lake Havasu, AZ, roped me into trying something called the “Tripppleberrry Wheat,” which does not sound like something that is my speed. With a nose full of fruit followed by a bone-dry taste with a soft triple mouthfeel, it was one of the few beers I recommended everyone try. Interestingly, their White Ale – which was also surprisingly dry and flavorful – was one of the most interesting whites I’d ever had.

The Sandlot, Blue Moon’s brewery at Coors Field, is a beautiful facility where they are making some really good and interesting beer.

Three things that were ubiquitous at GABF:

Sour Ales, which is great for those of us that love a good geuze.

Brettanomyces, or Bretts, the wild yeast that gives everything that Belgian flavor. I love it and all, but even a great song can be overplayed.

Falling Rock Tap House is the unofficial HQ of the festival, with all sorts of taps and fantastic beer and people. The funniest thing is that, for all of Falling Rock’s taps, there are many times when a bystander could think Chris (the owner) only installed one: Every one of the hundreds of beer people there will be drinking Russian River’s Pliny the Elder.

The complete winners list is available online but here are the Local Winners (PA, NJ and DE):

Erie Brewing Co. (Erie, PA) won a Gold for their Railbender Ale (Scottish Style Ale), a strong beer that everyone can love.

Beau Baden, brewmaster at my local Allentown & Bethlehem Brew Works (Allentown and Bethlehem, PA) won two medals: A Silver for BagPiper's Scotch Ale (Scotch Ale) and a Bronze for their Christmas Beer, Rude Elf's Reserve (Herb and Spice or Chocolate Beer). For visual representation, the picture at left is me and my friend Jim with the lovely and enthusiastic volunteers at the Brew Works booth.

McKenzie Brew House (Malvern, PA) won a Gold for their Saison Vautour (French and Belgian Style Saison).

Gordon Grubb at the Nodding Head Brewing Co. on Sansom St. won two medals: a Silver for his George's Fault (Specialty Honey Beer) and a Bronze for his Phruit Phunk (Wood and Barrel-Aged Sour Beer).

Triumph Brewing Co. won two medals, as well, and both were Golds. The New Hope branch won for their Hefeweizen (German-Style Wheat Ale), and the Philadelphia branch won for their Kinder Pils (Session Beer).

Iron Hill Brewery & Restaurant also won two medals, a Gold for their Schwarzbier and a Silver for their Raspberry Torte (American-Style Sour Ale).

Carol and Ed Stoudt at Stoudts Brewing Co. (Adamstown, PA) won a Bronze for their Stoudts Kölsch.

Troegs Brewing Co. (Harrisburg, PA) was a big winner with three medals. The Troegenator won a Gold (Bock), the Dead Reckoning a Silver (American-Style Stout), and the Sunshine Pils a Bronze (German-Style Pilsener). You may notice that the Troegenator and Dead Reckoning are in categories one might not expect (the Reckoning is marketed as a Porter, for example), which goes to show you how important categories are when entering beer.

Flying Fish Brewing Co. (Cherry Hill, NJ) won two medals, a Gold for their Exit 4 (American-Belgo-Style Ale) and a Bronze for their Hopfish (Classic English Style Pale Ale).

Long Valley Pub and Brewery (Long Valley, NJ) won a Silver for their Lazy Jake Porter (Brown Porter).

And lastly, in hardly a surprise, Dogfish Head’s extreme beers continued to rack up medals. The Chateau Jiahu (Specialty Beer) won a Gold, the Palo Santo Marron (Specialty/Wood Beer) won a Silver, and the Midas Touch (Specialty/Honey Beer) won a Bronze.